Thursday, December 17, 2009

Neal Bahram's Wood Fish!


  1. Your Name: Neal Bahrman

  1. Your Brand name: n/a

  1. How did you hear about us? Yahoo search

  1. How was your initial experience at Foam E-Z? Good!

  1. Why did you want to build your own board? The last board I bought was made by guys in a sweat shop in China! I said that’s it, I’m making my own from now on!

  1. Shape of finished board? 6’8” retro fish

  1. Size of finished board: Length 6’8” Width 22 ½” Thickness 3”

  1. What blank did you use? Hollow wooden surfboard – strips over framework

  1. How was your board building experience? Great! Except the final gloss coat – still wrestling with that!

  1. Did you use videos, books, web, other? Yes

  1. What videos, books, web, other did you use? Tree2Sea forum, swaylocks, surfersteve.com

  1. Do you recommend these resources? yes

  1. What do you wish you knew going into this project? That Merton’s sb112 takes so freakin long to dry!!!

  1. What would you recommend to someone else for their first time? Do your homework first, then Go for it!

  1. What tools did you find most useful? Clamps clamps and more clamps! Belt Sander!

  1. Where did you run into trouble? Final gloss coat

  1. What kind of fin system did you use and why? FCS – it's what I had on my other board.

  1. Did you glass the board and what was that experience like? Yes. It was cool. Turned out nice. But the SB112 resin takes 12-15 hours to set up. That is just WRONG! I don’t like the stuff!

  1. Where did you shape and glass your board? In my backyard shed

  1. What type of board do you want to make next? Another hollow wooden surfboard retro fish!
  1. Your Name: Neal Bahrman

  1. Your Brand name: n/a

  1. How did you hear about us? Yahoo search

  1. How was your initial experience at Foam E-Z? Good!

  1. Why did you want to build your own board? The last board I bought was made by guys in a sweat shop in China! I said that’s it, I’m making my own from now on!

  1. Shape of finished board? 6’8” retro fish

  1. Size of finished board: Length 6’8” Width 22 ½” Thickness 3”

  1. What blank did you use? Hollow wooden surfboard – strips over framework

  1. How was your board building experience? Great! Except the final gloss coat – still wrestling with that!

  1. Did you use videos, books, web, other? Yes

  1. What videos, books, web, other did you use? Tree2Sea forum, swaylocks, surfersteve.com

  1. Do you recommend these resources? yes

  1. What do you wish you knew going into this project? That Merton’s sb112 takes so freakin long to dry!!!

  1. What would you recommend to someone else for their first time? Do your homework first, then Go for it!

  1. What tools did you find most useful? Clamps clamps and more clamps! Belt Sander!

  1. Where did you run into trouble? Final gloss coat

  1. What kind of fin system did you use and why? FCS – it's what I had on my other board.

  1. Did you glass the board and what was that experience like? Yes. It was cool. Turned out nice. But the SB112 resin takes 12-15 hours to set up. That is just WRONG! I don’t like the stuff!

  1. Where did you shape and glass your board? In my backyard shed

  1. What type of board do you want to make next? Another hollow wooden surfboard retro fish!

Friday, December 4, 2009

Red Perspective by Dan Howard



1. Your Name: Dan Howard

2. Your Brand name: Red Perspective

3. How did you hear about us? Through my buddy Mark who works for the
shop.

4. How was your initial experience at Foam E-Z? Always been the best.

5. Why did you want to build your own board? Since I first started
surfing I knew I wanted to one day become a shaper. Building and
riding your own board is one of the most rewarding experiences you
can have as a surfer and gives you the ultimate ability to dial in
your equipment. The best part is knowing that whether you build
one board or one-hundred, you have contributed to the amazing
lifestyle that is surfing and have become more than just a consumer.

6. Shape of finished board? Classic log similar to a late 50’s to
early 60’s Velzy pig or Malibu Chip.

7. Size of finished board: Length 9’9” Nose 16 ¾” Width 22
½” Tail 17” Thickness 3 ¼”

8. What blank did you use? US Blanks Green 10’2” B

9. How was your board building experience? Better than ever.

10. Did you use videos, books, web, other? I learned all I know thus
far from years of watching others, talking with shapers and
studying board design. My buddy Mark was the one to finally take
me into the shaping room and helped me through my first board.

11. What videos, books, web, other did you use? I usually just Google
whenever I need info.

12. Do you recommend these resources? There’s a lot to be found on the
web…

13. What do you wish you knew going into this project? Having never
shaped this type of board, I would have liked to know a few more
tricks for shaping more efficiently. Thanks to a close familiarity
with this style log, having ridden many, I eventually ended up
with just what I wanted, but it took me much longer than it should
have.

14. What would you recommend to someone else for their first time? I
feel the most important thing when shaping is to understand how
boards work. If you know what makes a board work you will be able
to figure it out what you need to do to shape the board you want.

15. What tools did you find most useful? A good power planer (Hitachi
in my case), sharp Surform and a padded sanding block are a
must. The E-Z Square for measuring out the template is a gift from god…

16. Where did you run into trouble? I got stuck about half way… I mean
really stuck… figuring out the bottom contours of this board. I
literally had to just stop and take a break to think it over
before I continued. I knew I wanted to give it a lot of belly so
the board would hold back easier in the pocket, but didn’t wan to
make it too slow. Eventually I just threw some MUSE on the stereo
and went and went for it.

17. What kind of fin system did you use and why? I hand-foiled a 9.5”
plywood pivot fin to be glassed on after I had finished shaping
the board. I set the fin 2” from the tail to give plenty of drive
and stability through turns and gave it a moderate rake to keep it
lively.

18. Did you glass the board and what was that experience like? I had
this one expertly glassed next door at Aloha and highly recommend
their work. I have glassed a board, however, and it was a huge
learning experience. I think every shaper should at least know how
to glass a board.

19. Where did you shape your board? I shaped it right out
back in the E-Z Shaping Box.

20. What type of board do you want to make next? I am coming in later
this week to shape a 9’6” classic cruiser for my father. I’m
planning on keeping the template pulled in and trim with a low to
moderate rocker throughout (using a US 9’8” Y).